Ferro Silicon Manganese
Specification
Mn: 60-75%, Si: 10-25%,C: 2% max,P: 0.35% max,S: 0.04% max
HSN Code
The Indian HSN Code for Ferro Silicon Manganese is 72023000.
MELTING POINT
Ferro Silicon Manganese
Ferro Silicon Manganese is an alloy composed of iron, manganese, and silicon, with small amounts of carbon and other elements. It is commonly used in the production of steel, as it helps to improve the properties of the steel by enhancing its strength, toughness, and resistance to wear and tear.
Production Of Ferro Silicon Manganese
Raw materials preparation: The raw materials required for the production of Ferro Silicon Manganese include manganese ore, silicon, and iron. These materials are sourced from mines and suppliers and undergo a series of processes to ensure that they meet the desired specifications.
Melting: The raw materials are melted together in an electric arc furnace (EAF) at temperatures ranging from 1,500 to 1,800 degrees Celsius. The furnace is charged with the raw materials, and an electric arc is passed through them to melt and combine them.
Refining: The molten alloy is then refined to remove impurities such as sulfur, phosphorus, and carbon. The refining process involves adding fluxes such as limestone, dolomite, or quartz to the molten metal, which reacts with the impurities to form slag.
Casting: The refined Ferro Silicon Manganese is then cast into various shapes such as ingots, bars, or granules, depending on the specific application.
Cooling: The cast Ferro Silicon Manganese is allowed to cool and solidify before it is ready for use.
Properties Of Ferro Silicon Manganese
High strength: Ferro Silicon Manganese helps to increase the strength of steel, making it suitable for use in high-stress applications such as construction and aerospace.
Toughness: Ferro Silicon Manganese improves the toughness of steel, making it more resistant to cracking and fracture under heavy loads.
Wear resistance: The addition of Ferro Silicon Manganese to steel enhances its wear resistance, making it suitable for use in applications where the material is subjected to abrasion and wear.
Corrosion resistance: Ferro Silicon Manganese helps to improve the corrosion resistance of steel, making it suitable for use in outdoor and marine applications.
Low thermal expansion: Ferro Silicon Manganese has a low coefficient of thermal expansion, which makes it a valuable additive in the production of alloys that require precise dimensional stability.
Application Of Ferro Silicon Manganese
TESTING OF FERRO SILICON MANGANESE
This test is performed to determine the percentage of various elements in Ferro Silicon Manganese. The elements tested for include manganese, silicon, carbon, sulfur, and phosphorus, among others.Ferro Silicon Manganese is available in different sizes, and the size of the alloy can affect its performance in different applications. Therefore, size analysis is performed to ensure that the Ferro Silicon Manganese meets the required size specifications.Density measurement: Ferro Silicon Manganese has a specific gravity, and the density of the alloy can affect its performance in different applications. Therefore, density measurement is performed to ensure that the Ferro Silicon Manganese meets the required density specifications.
INSPECTION OF FERRO SILICON MANGANESE
Inspection can be performed at various stages of the production process, such as during raw material procurement, after melting and casting, and before packaging and shipping. Inspections can be performed by the manufacturer, third-party inspection agencies, or the buyer’s own quality control team. The frequency and scope of inspections depend on the requirements of the buyer and the intended application of the Ferro Silicon Manganese.
EXPORTERS OF FERRO SILICON MANGANESE
India is one of the largest producers and exporters of Ferro Silicon Manganese. The country has a large steel industry and produces high-quality Ferro Silicon Manganese that is exported to various countries such as Japan, Korea, and the United States.China is another major producer and exporter of Ferro Silicon Manganese. The country has a large steel industry and produces Ferro Silicon Manganese of different grades that are exported to various countries in Asia, Europe, and America.
SUPPLIERS OF FERRO SILICON MANGANESE
Ferro Silicon Manganese is produced by many countries worldwide, including India, China, South Africa, Russia, and Ukraine. The production and supply of Ferro Silicon Manganese are influenced by various factors such as the availability and cost of raw materials, energy costs, demand from different industries, and government regulations.
SUPPLY RANGE OF FERRO SILICON MANGANESE
The global supply of Ferro Silicon Manganese is expected to increase due to the growing demand for steel and the increasing use of Ferro Silicon Manganese as an alloying agent in the production of various steel products. Additionally, the increasing demand for high-performance steel products in various industries such as automotive, construction, and infrastructure is expected to drive the growth of the Ferro Silicon Manganese market.
ENQUIRY FORM
What is Ferro Silicon Manganese ?
The composition of Ferro Silicon Manganese can vary depending on the specific application, but typically it contains around 65-70% manganese, 15-20% silicon, and 1-2% carbon. The alloy is produced by melting a combination of manganese ore, silicon, and iron in an electric arc furnace. The resulting product contains some impurities, but it can be purified to produce pure Ferro Silicon Manganese or Ferro Silicon Manganese powder.
Process of Ferro Silicon Manganese
The raw materials required for the production of Ferro Silicon Manganese are manganese ore, silicon, and iron. These materials are sourced from mines and suppliers and undergo a series of processes to ensure that they meet the desired specifications. The raw materials are mixed in the correct proportions and transported to the electric arc furnace (EAF).The mixed raw materials are charged into the EAF, which is lined with refractory bricks to withstand the high temperatures.The raw materials are melted together in the EAF at temperatures of around 1,500-1,800°C. An electric arc is passed through the raw materials to melt and combine them.The molten alloy is then refined to remove impurities such as sulfur, phosphorus, and carbon. The refining process involves adding fluxes such as limestone, dolomite, or quartz to the molten metal, which reacts with the impurities to form slag.Once the refining is complete, the alloying elements, including Ferro Silicon Manganese, are added to the molten metal to achieve the desired composition.The molten alloy is then cast into various shapes such as ingots, bars, or granules, depending on the specific application.The cast Ferro Silicon Manganese is allowed to cool and solidify before it is ready for use.
Important of Ferro Silicon Manganese
It’s important to note that the production of Ferro Silicon Manganese is a complex and energy-intensive process that requires specialized equipment and expertise. The quality of the final product depends on various factors such as the quality of the raw materials, the composition of the alloy, and the production process. To ensure consistent quality, it’s essential to have a rigorous quality control system in place that monitors each step of the production process and tests the final product for various parameters such as chemical composition, grain size, and density. The demand for Ferro Silicon Manganese is driven by various industries such as steel, foundries, and welding, among others. The properties of Ferro Silicon Manganese make it an important alloy for improving the mechanical and chemical properties of steel, making it stronger and more resistant to wear and tear. Additionally, Ferro Silicon Manganese has applications in the production of welding rods, batteries, and electronic components.